Negative stiffness honeycomb structure as automobile leaf spring: A numerical investigation

The leaf spring is one of the main components in an automobile which carries the weight of the vehicle and passenger as well as absorbs the vibration and shock produced due to road irregularities. The weight, natural frequency, stress developed, energy absorption, fatigue life, etc. are the key factors that need to be considered to design a leaf spring. Towards that, a novel design integrating a Negative Stiffness Honeycomb Structure (NSHS) in the leaf spring is proposed. The proposed design and the traditional leaf spring are analyzed using the commercially available Finite Element Method (FEM) software Abaqus. Both the traditional and NSHS models were created using Solidworks and modal, harmonic, structural, and transient analyses were performed. It is found that the natural frequency of the NSHS leaf spring is well above the frequency produced due to road irregularities although it is lower than the traditional spring. The total weight of the NSHS spring structure is reduced significantly by 30.73% compared to the traditional spring. Structural analysis shows a lower stress development and higher energy absorption capacity for the NSHS leaf spring. Transient analysis reveals lower mean stress in the proposed NSHS spring. The fatigue life is also found to be 82.78 % higher in the proposed design. The NSHS-incorporated novel leaf spring design may be an excellent alternative to the traditional leaf spring.