Parametric Analysis on Formability of SS304 Metal Bipolar Plate with Wave Flow Field Structure

The main production method of metal bipolar plate is stamping, and the size parameters of the flow field structure can not only change the performance of the fuel cell, but also affect the stamping quality of the metal bipolar plate. In the case of ensuring the performance of the fuel cell, it is necessary to study the stamping of the metal bipolar plate with different flow field structures. In the past, there were few studies on the wave flow field stamping forming. This paper analyzed the wave flow field, formulated several sets of bipolar plate structural dimension parameters, and evaluated the stamping forming quality of the reaction zone of SS304 metal bipolar plate through finite element simulation. By reducing the rib height ΔH=0.075mm in the corner part, the maximum thinning rate can be reduced from 34.833% to 24.689% and the thickness can reach 0.0753mm when the flow channel width S=1.0mm, the rib width W=1.5mm and the forming depth H=0.5mm. It provides some guidance for optimizing the structural dimension parameters of metal bipolar plates.